林产化学与工业 ›› 2023, Vol. 43 ›› Issue (2): 1-11.doi: 10.3969/j.issn.0253-2417.2023.02.001
收稿日期:
2021-12-13
出版日期:
2023-04-28
发布日期:
2023-04-26
作者简介:
常春(1973-), 男, 河南郑州人, 教授, 博士生导师, 研究领域为生物质高值化利用; E-mail: chunchang@zzu.edu.cn
Chun CHANG1(), Jinsheng WU1, Zhiyong CHEN2
Received:
2021-12-13
Online:
2023-04-28
Published:
2023-04-26
摘要:
2, 5-呋喃二甲酸(FDCA)作为一种绿色的生物基平台化合物,可广泛应用于聚酯、塑化剂、消防及医药等领域。目前,根据合成FDCA的原料区分,FDCA合成路线分为5-羟甲基糠醛(HMF)路线、糠酸路线和其他原料路线。其中糠酸可由大宗生物质基化学品糠醛氧化制备,糠醛工业化生产使得糠酸制备FDCA路线具有绿色、经济性高的优势。据此,综述了糠酸制备FDCA的4种方法:歧化法、羰基化法、C—H羧基化法以及生物催化法的研究现状,对比分析了各方法的优劣及研究进展。通过对比分析表明:C—H羧基化法是一种反应条件温和、绿色环保的工艺,具有实现规模化生产的潜力。
中图分类号:
常春, 毋晋生, 陈志勇. 糠酸制备生物质基2, 5-呋喃二甲酸的研究进展[J]. 林产化学与工业, 2023, 43(2): 1-11.
Chun CHANG, Jinsheng WU, Zhiyong CHEN. Research Progress in Preparation of Biomass Based 2, 5-Furan Dicarboxylic Acid from Furoic Acid[J]. Chemistry and Industry of Forest Products, 2023, 43(2): 1-11.
表1
糠酸合成FDCA不同反应类型的工艺条件"
反应类型 reaction type | 反应物1) reactant | 催化剂 catalyzer | 温度/℃ temperature | 时间/h time | 转化率/% conversion rate | 产率2)/% yield | 文献reference |
歧化反应 disproportionation reaction | PF | ZnCl2 | 250 | 3 | 61 | 52 | [ |
PF | CdI2 | 260 | 5.5 | 92 | 64 | [ | |
PF | ZnI2 | 260 | 5.5 | 48 | 41 | [ | |
PF | ZnCl2 | 260 | 5.5 | 39 | 33 | [ | |
PF | Ag/SiO2/CdI2 | 200 | 20 | 51 | 264* | [ | |
PF | Ag/SiO2 | 200 | 20 | 20 | 1 203* | [ | |
羰基化反应carbonylation reaction | BrFA | Xantphos/PPh3/PdCl2 | 90 | 24 | >99 | >99 | [ |
BrFA | TPPTS/Pd(dba)2 | 90 | 8 | >99 | 98 | [ | |
BrFA | Pd(Xantphos)Cl2/AC | 90 | 16 | >99 | 95 | [ | |
羧基化反应carboxylation reaction | 糠酸铯cesium furoate | Cs2CO3 | 200 | 5 | 94 | 89 | [ |
糠酸铯/糠酸钾cesium furoate/PF | Cs2CO3/K2CO3 | 260-285 | 24 | 98 | 89 | [ | |
Cu(FC)2 | Cs2CO3 | 220 | 20 | — | 99 | [ | |
糠酸furoic acid | Cs2CO3 | 220 | 20 | — | 76 | [ | |
糠酸钠sodium furoate | K2CO3/HCOONa | 280 | 6 | 84 | 79 | [ | |
生物催化反应biocatalytic reaction | 糠酸furoic acid | HmfF | 50 | 8 | — | 4 | [ |
表2
合成FDCA工艺路线的比较"
合成途径 synthetic route | 原料来源 material source | 反应介质 reaction medium | 转化路线特点 characteristic of conversion path | 副产物 by-product | 工业化实现程度 implementation of industrialization | 经济性 economy |
歧化法 disproportionation | 广泛 abroad | 固相solid, 熔融相molten | 歧化 disproportionation | 较多 more | 难 difficult | 成本较高 high cost |
羰基化法 carbonylation | 较少 less | 有机相organic, 水相aqueous | C—Br羰基化 carbonylation | 较少 less | 难 difficult | 成本较高 high cost |
羧基化法 barboxylation | 广泛 abroad | 固相solid, 熔融相molten | C—H羧基化 carboxylation | 较少 less | 难 difficult | 成本较低 low cost |
生物催化法 biocatalysis | 较少 less | 液相 liquid | 可逆(脱)羧 reversible(de) carboxylation | 较少 less | 难 difficult | 成本较高 high cost |
1 |
MISKOLCZI N , BARTHA L , DEAK G , et al.Thermal degradation of municipal plastic waste for production of fuel-like hydrocarbons[J].Polymer Degradation and Stability,2004,86(2):357-366.
doi: 10.1016/j.polymdegradstab.2004.04.025 |
2 | GALVIN R. Asymmetric Structuration Theory: A Sociology for an Epoch of Extreme Economic Inequality[M]//Inequality and Energy. Pittsburgh: Academic Press, 2020: 53-74. |
3 |
AKOREDE M F , HIZAM H , POURESMAEIL E .Distributed energy resources and benefits to the environment[J].Renewable and Sustainable Energy Reviews,2010,14(2):724-734.
doi: 10.1016/j.rser.2009.10.025 |
4 |
GALKIN K I , ANANIKOV V P .When will 5-hydroxymethylfurfural, the "Sleeping Giant" of sustainable chemistry, awaken?[J].ChemSusChem,2019,12(13):2976-2982.
doi: 10.1002/cssc.201900592 |
5 |
TROIANO D , ORSAT V , DUMONT M J .Status of biocatalysis in the production of 2, 5-furandicarboxylic acid[J].ACS Catalysis,2020,10(16):9145-9169.
doi: 10.1021/acscatal.0c02378 |
6 |
BOZELL J J , PETERSEN G R .Technology development for the production of biobased products from biorefinery carbohydrates: The US Department of Energy's "Top 10" revisited[J].Green Chemistry,2010,12(4):539-554.
doi: 10.1039/b922014c |
7 | 蔡佳伟, 李亢悔, 蒋涌泉, 等.HMF制备FDCA的新型催化工艺研究进展[J].生物质化学工程,2022,56(6):61-70. |
CAI J W , LI K H , JIANG Y Q , et al.Novel catalytic process for preparing FDCA from HMF[J].Biomass Chemical Engineering,2022,56(6):61-70. | |
8 |
DRAULT F , SNOUSSI Y , PAUL S , et al.Recent advances in carboxylation of furoic acid into 2, 5-furandicarboxylic acid: Pathways towards bio-based polymers[J].ChemSusChem,2020,13(19):5164-5172.
doi: 10.1002/cssc.202001393 |
9 | 郭重阳, 王玉高, 申峻, 等.从生物质衍生原料到2, 5-呋喃二甲酸产品的合成研究进展[J].化工进展,2020,40(2):1008-1017. |
GUO C Y , WANG Y G , SHEN J , et al.Research progress on synthesis of 2, 5-furandicarboxylic acid from biomass-derived raw materials[J].Chemical Industry and Engineering Progress,2020,40(2):1008-1017. | |
10 | 周佳栋, 曹飞, 余作龙, 等.生物基聚酯单体2, 5-呋喃二甲酸的制备及应用研究进展[J].高分子学报,2016,(1):1-13. |
ZHOU J D , CAO F , YU Z L , et al.Research progress in preparation and application of bio-based 2, 5-furandicarboxylic acid as polyester monomer[J].Acta Polymerica Sinica,2016,(1):1-13. | |
11 | 白继峰, 卢虹竹, 杨雨, 等.过渡金属催化5-羟甲基糠醛合成2, 5-呋喃二甲酸研究进展[J].生物质化学工程,2022,56(2):49-59. |
BAI J F , LU H Z , YANG Y , et al.Research progress in the synthesis of 2, 5-furandicarboxylic acid from 5-hydroxymethylfural catalyzed by transition metals[J].Biomass Chemical Engineering,2022,56(2):49-59. | |
12 |
WANG J G , LIU X Q , ZHU J .From furan to high quality bio-based poly(ethylene furandicarboxylate)[J].Chinese Journal of Polymer Science,2018,36(6):720-727.
doi: 10.1007/s10118-018-2092-0 |
13 | 周晨, 龚党生, 李学敏, 等.2, 5-呋喃二甲酸的合成研究进展及其应用前景[J].染料与染色,2018,55(2):38-42. |
ZHOU C , GONG D S , LI X M , et al.Synthesis research progress and application prospects of 2, 5-furandicarboxylic acid[J].Dyestuffs and Coloration,2018,55(2):38-42. | |
14 | ZHENG F, CHEN L, ZHANG P F, et al. Carbohydrate polymers exhibit great potential as effective elicitors in organic agriculture: A review[J/OL]. Carbohydrate Polymers, 2020, 230: 115637[2021-11-15]. https://doi.org/10.1016/j.carbpol.2019.115637. |
15 | PANDEY S, DUMONT M J, ORSAT V, et al. Biobased 2, 5-furandicarboxylic acid(FDCA) and its emerging copolyesters' properties for packaging applications[J/OL]. European Polymer Journal, 2021, 160: 110778[2021-11-15]. https://doi.org/10.1016/j.eurpolymj.2021.110778. |
16 |
YUAN H B , LIU H L , DU J K , et al.Biocatalytic production of 2, 5-furandicarboxylic acid: Recent advances and future perspectives[J].Applied Microbiology and Biotechnology,2020,104(2):527-543.
doi: 10.1007/s00253-019-10272-9 |
17 |
WOJCIESZAK R , ITABAIANA I .Engineering the future: Perspectives in the 2, 5-furandicarboxylic acid synthesis[J].Catalysis Today,2020,354,211-217.
doi: 10.1016/j.cattod.2019.05.071 |
18 | 刘冰.2, 5-呋喃二甲酸的研究进展及展望[J].染料与染色,2017,54(3):30-33. |
LIU B .Research progress and prospect of 2, 5-furandicarboxylic acid[J].Dyestuffs and Coloration,2017,54(3):30-33. | |
19 |
DAVIDSON M G , ELGIE S , PARSONS S , et al.Production of HMF, FDCA and their derived products: A review of life cycle assessment(LCA) and techno-economic analysis(TEA) studies[J].Green Chemistry,2021,23(9):3154-3171.
doi: 10.1039/D1GC00721A |
20 |
SONGTAWEE S , RUNGTAWEEVORANIT B , KLAYSOM C , et al.Tuning Brønsted and Lewis acidity on phosphated titanium dioxides for efficient conversion of glucose to 5-hydroxymethylfurfural[J].RSC Advances,2021,11(47):29196-29206.
doi: 10.1039/D1RA06002C |
21 | SONG X , LIAO Y , ZHU Y , et al.Highly effective production of 5-hydroxymethylfurfural from fructose with a slow-release effect of proton of a heterogeneous catalyst[J].Energy & Fuels,2021,35(20):16665-16676. |
22 |
NI J , DI J , MA C , et al.Valorisation of corncob into furfuryl alcohol and furoic acid via chemoenzymatic cascade catalysis[J].Bioresources and Bioprocessing,2021,8(1):1-12.
doi: 10.1186/s40643-020-00357-z |
23 | FERRAZ C P , ZIELINŃSKI M , PIETROWSKI M , et al.Influence of support basic sites in green oxidation of biobased substrates using Au-promoted catalysts[J].ACS Sustainable Chemistry & Engineering,2018,6(12):16332-16340. |
24 | ZHU X , MA C L , XU J X , et al.Sulfonated vermiculite-mediated catalysis of reed(phragmites communis) into furfural for enhancing the biosynthesis of 2-furoic acid with a dehydrogenase biocatalyst in a one-pot manner[J].Energy & Fuels,2020,34(11):14573-14580. |
25 |
RAECKE B .Synthese von di-und Tricarbonsäuren aromatischer ringsysteme durch verschiebung von carboxyl-gruppen[J].Angewandte Chemie,1958,70(1):1-5.
doi: 10.1002/ange.19580700102 |
26 | DABESTANI R , BRITT P F , BUCHANAN A C .Pyrolysis of aromatic carboxylic acid salts: Does decarboxylation play a role in cross-linking reactions?[J].Energy & Fuels,2005,19(2):365-373. |
27 |
PAN T , DENG J , XU Q , et al.Catalytic conversion of furfural into a 2, 5-furandicarboxylic acid-based polyester with total carbon utilization[J].ChemSusChem,2013,6(1):47-50.
doi: 10.1002/cssc.201200652 |
28 |
THIYAGARAJAN S , PUKIN A , VAN HAVEREN J , et al.Concurrent formation of furan-2, 5-and furan-2, 4-dicarboxylic acid: Unexpected aspects of the Henkel reaction[J].RSC Advances,2013,3(36):15678-15686.
doi: 10.1039/C3RA42457J |
29 | DRAULT F, SNOUSSI Y, THURIOT-ROUKOS J, et al. Study of the direct CO2 carboxylation reaction on supported metal nanoparticles[J/OL]. Catalysts, 2021, 11(3): 326[2021-11-15]. https://doi.org/10.3390/catal11030326. |
30 | ZHANG S C , LAN J H , CHEN Z Q , et al.Catalytic synthesis of 2, 5-furandicarboxylic acid from furoic acid: Transformation from C5 platform to C6 derivatives in biomass utilizations[J].ACS Sustainable Chemistry & Engineering,2017,5(10):9360-9369. |
31 |
SHEN G F , ZHANG S C , LEI Y , et al.Synthesis of 2, 5-furandicarboxylic acid by catalytic carbonylation of renewable furfural derived 5-bromofuroic acid[J].Molecular Catalysis,2018,455,204-209.
doi: 10.1016/j.mcat.2018.06.015 |
32 | ZHANG S C , SHEN G F , DENG Y Y , et al.Efficient synthesis of 2, 5-furandicarboxylic acid from furfural based platform through aqueous-phase carbonylation[J].ACS Sustainable Chemistry & Engineering,2018,6(10):13192-13198. |
33 | SHEN G F , SHI J Q , LEI Y , et al.Aqueous carbonylation of furfural-derived 5-bromofuroic acid to 2, 5-furandicarboxylic acid with supported palladium catalyst[J].Industrial & Engineering Chemistry Research,2019,58(51):22951-22957. |
34 | 申冠飞. 生物质糠醛及其衍生物的催化羰化[D]. 武汉: 华中科技大学, 2019. |
SHEN G F. Catalytic carbonylation of biomass furfural and its derivatives[D]. Wuhan: Huazhong University of Science and Technology, 2019. | |
35 |
PARK C Y , LEE J .Recent achievements in CO2-assisted and CO2-catalyzed biomass conversion reactions[J].Green Chemistry,2020,22(9):2628-2642.
doi: 10.1039/D0GC00095G |
36 |
ARESTA M , DIBENEDETTO A , ANGELINI A .Catalysis for the valorization of exhaust carbon: From CO2 to chemicals, materials, and fuels.Technological use of CO2[J].Chemical Reviews,2014,114(3):1709-1742.
doi: 10.1021/cr4002758 |
37 | FISCHER R , FIŠEROVÁ M .One-step synthesis of furan-2, 5-dicarboxylic acid from furan-2-carboxylic acid using carbon dioxide[J].Archive for Organic Chemistry,2013,4,405-412. |
38 |
BANERJEE A , DICK G R , YOSHINO T , et al.Carbon dioxide utilization via carbonate-promoted C—H carboxylation[J].Nature,2016,531(7593):215-219.
doi: 10.1038/nature17185 |
39 |
CLELAND W W , ANDREWS T J , GUTTERIDGE S , et al.Mechanism of Rubisco: The carbamate as general base[J].Chemical Reviews,1998,98(2):549-562.
doi: 10.1021/cr970010r |
40 |
DICK G R , FRANKHOUSER A D , BANERJEE A , et al.A scalable carboxylation route to furan-2, 5-dicarboxylic acid[J].Green Chemistry,2017,19(13):2966-2972.
doi: 10.1039/C7GC01059A |
41 |
NOCITO F , DITARANTO N , DIBENEDETTO A .Valorization of C5 polyols by direct carboxylation to FDCA: Synthesis and characterization of a key intermediate and role of carbon dioxide[J].Journal of CO2 Utilization,2019,32,170-177.
doi: 10.1016/j.jcou.2019.04.013 |
42 |
FRANKHOUSER A D , KANAN M W .Phase behavior that enables solvent-free carbonate-promoted furoate carboxylation[J].The Journal of Physical Chemistry Letters,2020,11(18):7544-7551.
doi: 10.1021/acs.jpclett.0c02210 |
43 |
ZHANG H Y , JIANG M , WU Y P , et al.Development of completely furfural-based renewable polyesters with controllable properties[J].Green Chemistry,2021,23(6):2437-2448.
doi: 10.1039/D1GC00221J |
44 | 郭鹏坤, 李攀, 常春, 等.计算机模拟技术在生物质转化中的应用研究进展[J].化工进展,2020,39(8):3027-3040. |
GUO P K , LI P , CHANG C , et al.Advances in the application of computer simulation technology in biomass conversion[J].Chemical Industry and Engineering Progress,2020,39(8):3027-3040. | |
45 | WANG Y G, GUO C Y, SHEN J, et al.A sustainable and green route to furan-2, 5-dicarboxylic acid by direct carboxylation of 2-furoic acid and CO2[J/OL]. Journal of CO2 Utilization, 2021, 48: 101524[2021-11-15]. https://doi.org/10.1016/j.jcou.2021.101524. |
46 |
DUBBINK G H C , GEVERINK T R J , HAAR B , et al.Furfural to FDCA: Systematic process design and techno-economic evaluation[J].Biofuels, Bioproducts and Biorefining,2021,15(4):1021-1030.
doi: 10.1002/bbb.2204 |
47 |
PAYNE K A P , WHITE M D , FISHER K , et al.New cofactor supports α, β-unsaturated acid decarboxylation via 1, 3-dipolar cycloaddition[J].Nature,2015,522(7557):497-501.
doi: 10.1038/nature14560 |
48 |
PAYER S E , MARSHALL S A , BÄRLAND N , et al.Regioselective para-carboxylation of catechols with a prenylated flavin dependent decarboxylase[J].Angewandte Chemie International Edition,2017,56(44):13893-13897.
doi: 10.1002/anie.201708091 |
49 |
LUPA B , LYON D , GIBBS M D , et al.Distribution of genes encoding the microbial non-oxidative reversible hydroxyarylic acid decarboxylases/phenol carboxylases[J].Genomics,2005,86(3):342-351.
doi: 10.1016/j.ygeno.2005.05.002 |
50 |
PAYNE K A P , MARSHALL S A , FISHER K , et al.Enzymatic carboxylation of 2-furoic acid yields 2, 5-furandicarboxylic acid(FDCA)[J].ACS Catalysis,2019,9(4):2854-2865.
doi: 10.1021/acscatal.8b04862 |
51 |
KAWANABE K , AONO R , KINO K .2, 5-Furandicarboxylic acid production from furfural by sequential biocatalytic reactions[J].Journal of Bioscience and Bioengineering,2021,132(1):18-24.
doi: 10.1016/j.jbiosc.2021.03.001 |
[1] | 马中青, 薛俊杰, 袁世震, 卢如飞, 王树荣. 生物质气化联产燃气和炭的研究进展[J]. 林产化学与工业, 2023, 43(3): 145-159. |
[2] | 苏允泓, 任菊荣, 孙云娟, 蒋剑春, 许乐. 烘焙提升生物质燃料品质的研究[J]. 林产化学与工业, 2023, 43(2): 27-35. |
[3] | 任菊荣, 苏允泓, 孙云娟, 应浩, 杨中志, 许乐. K/Ca催化木屑水蒸气气化制取富氢合成气[J]. 林产化学与工业, 2023, 43(1): 15-24. |
[4] | 程琴, 沈娟章, 蔡燕燕, 叶俊, 午紫阳, 谭卫红. 水热液化制备5-羟甲基糠醛的碳稳定同位素分馏研究[J]. 林产化学与工业, 2023, 43(1): 63-71. |
[5] | 郑云武, 王继大, 李冬华, 刘灿, 丁章帅, 郑志锋. 生物质催化转化制备生物基航空燃料的研究进展[J]. 林产化学与工业, 2023, 43(1): 140-154. |
[6] | 李学琴, 刘鹏, 吴幼青, 雷廷宙, 吴诗勇, 黄胜. 生物质气化技术的发展现状及展望[J]. 林产化学与工业, 2022, 42(5): 113-121. |
[7] | 王硕, 王永贵, 肖泽芳, 谢延军. 生物基水凝胶制备与应用研究进展[J]. 林产化学与工业, 2022, 42(5): 122-136. |
[8] | 王芳, 张红丹. Aspen Plus计算机模拟技术在纤维乙醇原料预处理中的应用研究进展[J]. 林产化学与工业, 2022, 42(4): 119-130. |
[9] | 王帅, 唐兴, 孙勇, 曾宪海, 林鹿. 5-氯甲基糠醛水解制备5-羟甲基糠醛的工艺优化及反应动力学研究[J]. 林产化学与工业, 2022, 42(3): 65-74. |
[10] | 杜艺飞, 蒲悦, 张力平, 赵强, 宋先亮. 木质素在直接生物质燃料电池中产电性能研究[J]. 林产化学与工业, 2022, 42(3): 75-82. |
[11] | 鲁玉鑫, 卢林刚. 单宁酸的热性能及热分解动力学研究[J]. 林产化学与工业, 2022, 42(3): 83-89. |
[12] | 刘玉鹏, 况培培, 陈莹, 王基夫, 王春鹏, 储富祥. 生物质基刺激响应型水凝胶研究进展[J]. 林产化学与工业, 2022, 42(3): 126-134. |
[13] | 于婷婷, 吕宗泽, 李想, 胡锦东, 李沛延, 李志国. 竹基超厚炭电极材料的制备及其电化学性能研究[J]. 林产化学与工业, 2022, 42(2): 10-18. |
[14] | 李梦雨, 杨鹏, 常春, 陈志勇, 宋建德. 糠醛渣高值化利用的研究进展[J]. 林产化学与工业, 2021, 41(6): 117-126. |
[15] | 陈浩男, 于婷, 周亚丽, 雷西萍, 关晓琳. 生物质活性炭基超级电容器电极材料研究进展[J]. 林产化学与工业, 2021, 41(5): 113-125. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||